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Automated design of hydraulic manifolds for Metal Binder Jetting

Metal Binder Jetting (MBJ) has emerged as a promising and complementing process for metal AM next to Laser Powder Bed Fusion (LPBF). MBJ has many advantages but also brings new challenges, which have direct implications for the design process. In previous research at pdz automated design tools for LPBF have been developed. The goal of this project is to develop application-specific design guidelines for MBJ and integrate these into a current design workflow for LPBF, enabling the automated design of hydraulic manifolds manufactured with MBJ. This project is performed in close collaboration with an industrial partner.

Keywords: Additive Manufacturing, Metal Binder Jetting (MBJ), Design Guidelines, Design Automation, Hydraulic manifolds

  • Metal Binder Jetting (MBJ) has emerged as a promising and complementing process for metal AM next to Laser Powder Bed Fusion (LPBF). MBJ has many advantages but also brings new challenges, which have direct implications for the design process. In previous research at pdz automated design tools for LPBF have been developed. The goal of this project is to develop application-specific design guidelines for MBJ and integrate these into a current design workflow for LPBF, enabling the automated design of hydraulic manifolds manufactured with MBJ. This project is performed in close collaboration with an industrial partner.

    Metal Binder Jetting (MBJ) has emerged as a promising and complementing process for metal AM next to Laser Powder Bed Fusion (LPBF). MBJ has many advantages but also brings new challenges, which have direct implications for the design process. In previous research at pdz automated design tools for LPBF have been developed. The goal of this project is to develop application-specific design guidelines for MBJ and integrate these into a current design workflow for LPBF, enabling the automated design of hydraulic manifolds manufactured with MBJ. This project is performed in close collaboration with an industrial partner.

  • - Investigate the implications of the MBJ process on the design of hydraulic manifolds - Develop and test design artifacts to develop application-specific design guidelines - Transfer and implement developed design guidelines in an automated design tool for hydraulic manifolds

    - Investigate the implications of the MBJ process on the design of hydraulic manifolds
    - Develop and test design artifacts to develop application-specific design guidelines
    - Transfer and implement developed design guidelines in an automated design tool for hydraulic manifolds

  • - Eager to acquire new skills
    - Interest in (metal) additive manufacturing technologies
    - Experience with programming (C#, …)
    - Independent, motivated, and approach problems systematically

  • The chair of Product Development and Engineering Design at ETH Zurich considers itself a center for system-oriented product development and innovation. Our aspiration consists on the one hand of the advancement and investigation of methods and processes of product development and on the other hand of the development of new technical systems. The purpose of our daily work is to contribute to the innovative ability and competitiveness of Switzerland.

    The chair of Product Development and Engineering Design at ETH Zurich considers itself a center for system-oriented product development and innovation. Our aspiration consists on the one hand of the advancement and investigation of methods and processes of product development and on the other hand of the development of new technical systems. The purpose of our daily work is to contribute to the innovative ability and competitiveness of Switzerland.

  • Not specified

  • Urs Hofmann (hofmann@inspire.ethz.ch), LEE O 207, Leonhardstrasse 21, 8092 Zürich

    Urs Hofmann (hofmann@inspire.ethz.ch), LEE O 207, Leonhardstrasse 21, 8092 Zürich

Calendar

Earliest start2023-03-01
Latest endNo date

Location

pd|z Product Development Group Zurich (ETHZ)

Labels

Master Thesis

Topics

  • Engineering and Technology
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